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報告_TrendForce_Lightmatter論壇_20260601

更新 2026-06-28

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原始內容

矽光子異質整合封裝與測試之技術趨勢與挑戰

Technology Trends and Challenges in Packaging and Testing for SiPh Heterogeneous Integration

Jesse Wang Director, Supply Chain Operations 2026/05/28

Fidelity Google Ventures Sequoia Spark Capital

Viking T. Rowe Price Matrix Partners SIP Capital

MIT Stanford

Mountain View (HQ)

Hsinchu, Taiwan

Boston

Toronto

Nicholas Harris, PhD Founder, CEO

Simona Jankowski CFO

Roy Kim VP, Product

Boon Tan VP, Product Engineering

Darius Bunandar, PhD Founder, Chief Scientist

Ritesh Jain SVP, Engineering & Ops

Sujatha Wagle VP, Supply Chain Ops

Colin Sturt General Counsel

Steve Klinger VP, Ecosystem & Alliances

Praveen Kukkamalla VP, Sales

Thomas Graham Founder, Head of ML

Bob Turner SVP, Sales & Solution A rch

Beth Keil SVP, People

Kaushik Patel, PhD VP, Photonics & Si Eng

Kurt von Hausen VP, Cloud Services Sales

Granted & Pending

ywarwen@gmail.com 2026-06-22 from IP:125.228.95.152

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The last 1,000x in AI performance was all about compute.

The next 1000x is all about interconnect.

CHIPS ARE GETTING BIGGER

I/O at the shoreline is not enough 3D-stacked photonics is the future

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The Promise of Silicon Photonics

Moving Closer to the Chip

2025

GEN 1 Pluggables

17-20 pJ/bit

1x Speedup

2027

GEN 2 NPO/OBO/XPO

8-15 pJ/bit

2x Speedup

  • Pre-packaged OE (PIC+EIC)
  • LR SerDes, Re-timer

GEN 3 2D CPO

6-10 pJ/bit

8x Speedup

  • I/O chiplet (PIC+EIC)
  • In-package, XSR SerDes

2029+

GEN 4 3D CPO/Interposer

1-3 pJ/bit

100x Speedup

  • 3D stacked PIC/EIC chiplet
  • Standard pkg, UCIe
  • Advanced package, OCS

From NPO to 3D Interposers, Lightmatter has the 10 year roadmap for photonics in validation racks today

Power Efficiency

Bandwidth

Reliability:

  • Fewer Failure Points: It reduces discrete components and physical connectors, common points of failure in massive clusters.
  • Thermal Stability: The integrated nature allows for unified cooling strategies, provide more stable temperature management for sensitive optical components.

Serviceability:

  • Encouraging results with Pluggable Laser Sources (Remote Laser Module)
  • Detachable Fiber Attach Unit (dFAU)
  • Detachable Optical Engine

Advantages of CPO Technology

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Why Hyperscalers Are Focusing on CPO Now

Power per bit must drop sharply

Cabling complexity must collapse

Reliability must improve at millionlink scale

System density must rise without copper/thermal overload

CPO Solves All 4 Simultaneously: Up to 1K XPUs at ¼ the power, 4X the Bandwidth, 5X Reliability

3D Stacking Needs Compact Optical Devices

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Integrated Assembly and Test Process Flow

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Test Point Flow

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Focus Areas for CPO development

KGOE Integration

Delivering Known Good Optical Engines (KGOE) for seamless mainstream packaging integration.

Cost Optimization

Economic solutions for Package, Assembly, and Test phases in high-volume flows.

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Materials & FAU

Utilizing HVM-friendly materials and standardized FAU solutions for scalability.

Connect. Collaborate.

Fiber Attach

Driving breakthrough innovations in Fiber Attach Technology and detachable interfaces.

Deliver Known Good Optical Engines

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xPU to OE link: routing on organic substrate xPU to OE link: routing on Silicon Bridge → EMIB Package Technology

xPU to OE link: routing on Silicon Bridge or Si Interposer → CoWoS_L/S Package Technology

Deliver Cost Effective Solutions

Backend Costs (PAT) are High. Driven by

  • Assembly yield concerns due to fiber attach
  • Higher test times
  • Lack of standardization

Key Vectors:

  • Design product with DFT/DFM upfront
  • Drive Innovation in fiber attach
  • Equipment & material development to improve throughput in assembly and test

SiPho Cost Breakdown

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Note: Graph shown for demonstration purposes only

Deliver Scalable Fiber Attach Solutions

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FAU cost

  • -FAU is one of the main BOM cost
  • -manual manufacturing process
  • -Automated PM fiber orientation
  • -Automated fiber insertion into MT ferrule
  • -Standardization of connector spec

FAU facet with PM fiber

High Yield
Meet Product Performance
High Throughput (UPH, units per hr)
Known Good OE
Scalable across package arch
Serviceability

Materials

  • -Single epoxy for the entire OE
  • -Reflow compatible materials
  • -Fast UV cure (<5 sec) instead of 30 sec to minutes
  • -Low Tg (conforms with warpage change)

Deliver Scalable Solutions for HVM

Equipment

  • -Transition to automated alignment in seconds, not minutes
  • -Parallel processing: handling, alignment, dispense and UV cure
  • -Re-configurable to support multiple products
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LM Methodology & Partnership for HVM Readiness

Design/Architecture

  • SI/PI
  • Substrate Design
  • Design for manufacturing /Reliability
  • Thermal analysis
  • Mechanical Design /Analysis
  • Optical Analysis

Assembly/Test

  • 2D and 3D Heterogeneous Integration & process dev.
  • Wafer Electrical Sort and Optical Characterization
  • Wafer and component test points through the process flow

Yield/Data Management

  • Database with lot/unit level traceability
  • Best known methods development to manage yield analysis
  • Failure analysis and corrective action including binning strategies

Reliability/Validation

  • Electrical and Compliance Tests -ESD, Latch Up, EMI/EMC
  • Package/Environmental -TC, UHAST, HTS, S/V, Fiber Integrity
  • Operational -HTOL
  • Failure rate and Lifetime prediction

Lightmatter's Leadership in Photonics

10-year roadmap In sIlicon today

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M1000 3D photonic superchip with recordbreaking 114Tbps bandwidth

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Leading bandwidth density

World's first 16 -wavelength DWDM link: 800G/fiber bidirectional & 1.6T/fiber unidirectional

Rackscale quality and reliability

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Validation data center with hundreds of photonic interconnects

3D Photonics Ecosystem

Custom ASIC Partners

Passage SerDes EIC Partners

Detachable Fiber Array Unit

Guide® VLSP Light Engine

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